Electronic Products
Product Series
What We Support
By gaining a lot of experience in variety of field in cable assembly, connectors and antenna generate unique design and manufacturing ability.
We focus on the proportion of electronic products such as the series of video convertor peripherals, USB Type-C devices. With continuous innovation and R&D capabilities as our core value , Wieson fights into iOT- smart home application.
Vertically integrated business making Wieson is able to provide fast and professional total solutions to our customers.
We are the best partner of you.
OEM
►Open Tooling
►Manufacturing Execution System
►Manufacture Service
►Reliability test
JDM
►ID Co-Develop
►Mechanical Design
►Tooling build
►PCBA Design
►Completed test implement
ODM
►Self-developed products for customer labeling
►Customized Products
R&D Capability
| EE Capability | ME Capability | |
|---|---|---|
| Design | Solution survey Schematic design PCB design |
Electronic Mechanical Product Design Product assembly Design (2D, 3D) |
| Analysis | Signal Integrity / Circuit Impedance analysis |
ANSYS--Mechanical / Structure Moldex 3D--Tooling Design / Injection |
| Validation | Electrical Lab. (internal lab and outsourcing lab) Environment Lab. (internal lab and outsourcing lab) |
Mechanical Lab. (internal lab and outsourcing lab) Environment Lab. (internal lab and outsourcing lab) |
| Technical Support | Patent / Safety / Association certification (Patent Search、UL、CE、FCC、VCCI….Service) |
Development Process
Mass Production
Plastic Injection Product Capabilities
Germany GOM ATOS 3D Scanner Technology
GOM ATOS 3D scanner are able to convert the complex surface into CAD drawing in 30 mins. Molds parts like sliders, electrodes dimensions can be 100% verify before assembly. Trial Injection parts not only points but surface can be measured and found the problem in early stage.
| Model | GOMA ATOS Core |
|---|---|
| Tolerance | +/- 0.01mm |
| Process time | 30mins-60mins |
| Applied object | electrodes, tools core/ cavity, sliders, complex injected parts |
Tools average trail time 3.5 -> 2.8
FAI accuracy increase 10%
Internet of Machine by APP
More than 150 machines connected to internet includes all the injection, CNC, EDM and wire-cut machines.
Real-time production status can be monitored by smart phone app. Multi-data are controlled and recorded into datebase avoid manual mistake.
Automatic alter message sent to Wechat get attention from all level of management.
Production utilization increase 15% up
Night shift efficiency increase 30% up
No hidden data
EROWA
Tool making process Control system
Erowa MoldLine control links the CAM programming, CNC machines, measure, EDM together by internet and RIFD chip on electrodes jigs.
No manual implement data to CNC/EDM machines, the manufactory mistake take in action as early as the part been made.
Reduce shopfloor technician, no manual mistake, increases accuracy.
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Advance Automation bulid-up
Advance Automation
Insert metal molding + auto packing
• Required high quality tooling
• Mature automation equipment
• Two advance auto system in production, Three more in May
Cutting Jig
Cutting jig for gates implemented over 30% of production tools
Automatic film assembly
Machine replace hand assembly
one by one
Tooling Factory
Tooling Design Engineer: 20
Moldflow Engineer: 1
CAD/CAM:
AutoDesk CAD, Pro-E5.0, UG9.0, Moldfolw
Tooling Engineer: 6
Experienced tooling engineers that in charged to monitor tooling status. Reviewing with customer RD
Measurement Engineer: 4
Control the precision of tooling and FAI dimension ensure the tooling quality, include a 3D CMM,3D scanner
Molding Factory
Electric Injection Molding Machines: 67 units
Primarily Japanese-made, featuring high precision, high production efficiency, and energy-saving performance.
Two-Color Injection Molding Machines: 17 units
Tonnage ranges from 180T to 380T, with a complete range of sizes to meet diverse product requirements.
Hybrid (Hydraulic-Electric) Injection Molding Machines: 21 units
Tonnage ranges from 50T to 1000T, available in a full range of sizes.
T-Mold Injection Molding Machines: 4 units
Vertical Injection Molding Machine: 1 unit
Vertical Injection Molding Machines: 17 units
Machine tonnage ranges from 50T to 85T, featuring high precision and high production efficiency. Equipped with automatic CCD inspection systems, enabling fully automated production.
Post Processing Factory
Assembly line: 18
High flexibility with total 18 assembly line with a hundred of people.
Provides all kinds of prints.
Auto spindle line: 3 lines
Robot/semi-auto/manual
Painting line: 6 lines
Auto-install nuts machine: 8
Diversify painting lines provide sufficient capacity.
Auto-install nuts machine provides great capacity and stability.
Production capacity
Tooling capacity
．Average annual 400 tooling
． Max 60 tooling a month
． High-end Japan precise machineries
． Engineers, 25. Technicians 50
Moldling capacity
． Total 110 injection machines
． Size 50T-1000T include 2k injection
． Under 300T all Japan precise electric injection machines
． 50T-150T injection machines -> 65
．Automation all equipment 5 axis robot able to insert molding without operation involved
Equipment
． CNC/EDM/Wire-cut 21 set
． Injection Machines 66 set
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